Championship Ring Manufacturing

Signature Champions: From Spreadsheet Chaos to Automated Revenue

Custom software development and automation

  • 300+ hrs / monthManual ops time eliminated
  • No hires requiredOperational scale

Service:

  • Business Process Analysis
  • Custom Portal Development
  • Operations Automation
A championship ring display with the individual team orders that feed it mapped out above

The situation before we showed up

Signature Champions manufactures custom championship rings for sports teams across the US. When we met them they were running a $5M business on spreadsheets.

300+ hrsa month spent keeping orders organized by hand
50+individual payments to collect on a single team order
4groups of people with no shared system between them

Championship rings are not bought like sneakers. One order can mean collecting sizes, engraving text and payment from fifty separate players, coordinated through a coach who is a volunteer rather than a procurement professional. That is why no off-the-shelf store ever fit.

What was breaking

  • Order planning lived in several spreadsheets.
    Answering "what is the status of this order" meant opening a file and reading it.
  • Customization was tracked per person, manually.
    Every ring in a fifty-player order can carry different engraving, sizing and materials.
  • Payments were collected one at a time.
    Some teams paid as a group, some individually, some wanted part upfront and the balance on delivery.
  • Nobody shared a system.
    Coaches, sales reps, manufacturing plants and the office each worked from their own view, reconciled by email.
  • Customer service lived in email threads.
    Which meant the history of an order lived in whichever inbox happened to hold it.

The real problem: four different users, one order

This was never a storefront project. A single order passes through four groups of people who need completely different things from the same data.

  • Team coaches
    Collecting orders from twenty to a hundred players, chasing the ones who have not responded.
  • Individual customers
    Buying one ring, wanting to see what it will look like before paying.
  • Outside sales reps
    Running several team accounts at once and tracking their own commission.
  • Manufacturing plants
    Needing production-ready data, not a spreadsheet export someone reformatted.

On top of that sit add-on orders after delivery, repairs, returns, and communication running in every direction between all four groups.

What we actually built

A custom portal that acts as the single system of record, with the communication and order processing automated around it.

Signature Champions custom portal and automation
System architecture: the portal as the system of record, with Magento, QuickBooks, HubSpot, ShipStation, SendGrid and Twilio around it

One portal, four views

  • Coaches
    A dashboard showing the whole team order, customizable ordering links to send to players, a live view of who has ordered and who has paid, and automated reminders so the chasing stops being a person's job.
  • Customers
    A ring builder with real-time preview, personalization for engraving, sizing and materials, payment plans with automated billing, and order tracking.
  • Sales reps
    Multi-team management, commission tracking, order status across every account, and support tools in the same place.
  • Plants
    Production-ready exports, automated artwork approval, quality control tracking and repair request management.
  • Signature admins
    One record for every order, customer and item, synced to Google Data Studio for reporting.
Signature Champions custom portal and automation
Order creation on one screen, with validation as you go
Signature Champions custom portal and automation
Product management

Communication, automated

More than 80 manual email scenarios were replaced. Transactional messaging moved to SendGrid with a template for every order stage, automated status updates, reminders on incomplete orders, and delivery logs showing what was sent, opened and clicked. Twilio handles SMS.

We also built a custom interactive voice response system that routes inbound calls to the right department, captures voicemail outside operating hours, and writes call history back to the order. An in-portal chat covers coach to rep messaging and customer support, with the message history attached to the order rather than to a person.

Signature Champions custom portal and automation
VoIP routing logic

Order processing

  • Order planning
    Team rosters, sizes and customizations organized automatically instead of collated by hand.
  • Payment collection
    Payment plans, reminders and reconciliation run on their own, including the split between team-pay and individual-pay orders.
  • Delivery
    Shipping notifications, tracking and confirmations.
  • Returns and repairs
    Request forms, approval workflow and status tracking, so a repair is a record rather than an email.

The routing logic is where the complexity actually lived. Team pay against individual pay, rep-managed against direct, add-on orders that need linking to the original, repairs that need the original specification. Each of those is a branch, and every branch had previously been a person remembering.

Built to run, not to demo

  • Infrastructure
    A custom Laravel portal for Signature's own workflows, with Magento handling the individual storefront, a relational model built for the order relationships, and responsive design throughout.
  • Integrations
    Payment processing, QuickBooks for finance, HubSpot for marketing and artwork, ShipStation for fulfilment, SendGrid for email and Twilio for SMS and voice.
  • Quality
    Automated testing on every release, a dev to staging to production pipeline, comprehensive logging and monitoring, and an average bug fix time under an hour.

The numbers

Reported by Signature Champions after the system went live.

~300 hrsof manual operations eliminated every month
$100K+saved in annual operating cost
45 minaverage support resolution, down from hours or days
99%+system uptime

What changed operationally

Before

  • Order planning in spreadsheets
  • Payment chased by manual follow-up
  • Support buried in email threads
  • Manufacturing data re-entered by hand
  • Reporting by guesswork

After

  • One system of record
  • Automated plans, reminders and reconciliation
  • A support hub tied to the order
  • One-click production exports
  • Real-time dashboards

User adoption reached 100% within two months, which for a system used by coaches and volunteers rather than staff is the number we watch most closely.

The bottom line

Signature Champions can now take on more orders without adding people to handle them. Around 300 hours a month came back, more than $100K a year in operating cost went away, and the customer experience improved because the information a customer asks for is now somewhere a person can actually look it up.

This is what treating automation as infrastructure buys you. A collection of clever tools breaks when one vendor changes an API or the person who built it leaves. A system with tests, staged deployment, monitoring and documentation keeps running.

★★★★★
300+ hours of manual work eliminated every month. Recurring processes that ate our team's time are gone entirely.
Kyle Winchell Kyle WinchellSignature Champions